High-fidelity simulation training for mining processing plants.
Prepare operators to understand complex machinery, make better decisions under pressure, and minimise downtime through realistic, simulation-based operational training.
High-fidelity simulation training for mining processing plants.
Prepare operators to understand complex machinery, make better decisions under pressure, and minimise downtime through realistic, simulation-based operational training.
Mining processing plants depend on complex machinery operating under pressure. Yet most operators only experience real equipment behaviour once they are already on the plant floor. Training is often theoretical, access to equipment is limited, and consistency varies from one shift to the next. The result is slow proficiency, avoidable mistakes, and costly downtime.
Operators take too long to reach competence
Misjudgements lead to stoppages and production loss
Classroom-based training doesn’t translate to real conditions
Limited access to machinery for hands-on learning
Training quality differs across trainers, shifts, and sites
Built for processing plant leaders and training teams who need operators to become competent faster, safer, and more consistently.
Understand complex machinery
High-fidelity simulations show how equipment behaves under load, during faults, and in real operating conditions.
Train safely and consistently
Operators can practice procedures, responses, and scenarios without risking equipment or production.
Reduce downtime and stabilise performance
Better-trained teams make better decisions, leading to fewer unplanned stoppages and more stable operational performance.
Built for real mining challenges
Our simulation solutions are designed around the realities of mining operations, allowing teams to train for complex scenarios, critical procedures, and high-pressure situations before they occur on site.
Operational behaviour training
Help operators understand how machinery and systems behave under normal, abnormal, and high-pressure conditions before they encounter them on the plant floor.
Start-up and shutdown procedures
Guide operators through step-by-step start-up and shutdown sequences with precise interactions and realistic consequences.
Fault and upset condition simulation
Expose teams to surges, blockages, overloads, and trips in a safe, repeatable environment.
Circuit-level visualisation
Show how equipment interacts across the plant, supporting a deeper understanding of the overall process.
Maintenance scenario training
Prepare technicians for shutdown tasks, inspections, and equipment interventions without taking assets offline.
Control room familiarisation
Introduce new operators to instrumentation, process control logic, and decision-making under pressure.
Engineered for high-risk, high-complexity environments.
Our simulation pipeline is designed around the realities of mining processing operations, including accurate equipment behaviour, reliable deployment, and integration with existing training workflows.
Behaviour is modelled using your plant data, SOPs, and fault histories, so scenarios reflect how your equipment actually runs.
Designed to slot into your current training and development workflow, not replace it.
Map your plant
Convert CAD models, scans, or existing visualisations into spatially accurate 3D environments.
Model equipment behaviour
Simulate real operating conditions, from normal loads to abnormal states and fault responses.
Build operator training scenarios
Create procedural, operational, and situational modules tailored to your plant’s requirements.
Deploy anywhere
VR, desktop, or immersive screens. Online, onsite, or fully offline for low-connectivity environments.
Trusted across challenging mining environments.
We work with mining operators, engineering partners, and processing specialists to deliver simulation training aligned to real operational conditions. See how high-fidelity simulation can be applied to your processing plant, workflows, and training needs.
High-fidelity simulation grounded in real plant behaviour
Realistic scenarios built from actual operating conditions and fault histories
Multi-platform deployment across VR, desktop, and immersive screens
Integration with existing training and development programmes
Accurate modelling of equipment interactions
Assessment, tracking, and training analytics to support performance insight
Designed for mining. Applied across other industries.
While mining is our core focus, the same simulation-led approach is also applied in other sectors facing complex training, decision-making, and operational challenges - wherever clarity, capability, and confidence matter.
Retail
Experiences that build clarity and engagement in fast-moving customer and team environments.
Financial Services
Tools that strengthen confidence and support better decision-making in complex, high-stakes situations.
Education
Approaches that make learning more engaging, intuitive, and easier to apply in real-world contexts.
Healthcare
Solutions that strengthen understanding, preparedness, and performance in sensitive, real-world contexts.
A more capable, confident, and consistent workforce.
Simulation training gives operators the clarity to understand complex equipment before working with it in real conditions. The result is safer work, fewer errors, and more stable operations. Nexr helps mining teams build the confidence and capability to perform consistently from the outset.