High-fidelity simulation training for mining processing plants.

Prepare operators to understand complex machinery, make better decisions under pressure, and minimise downtime through realistic, simulation-based operational training.

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High-fidelity simulation training for mining processing plants.

Prepare operators to understand complex machinery, make better decisions under pressure, and minimise downtime through realistic, simulation-based operational training.

Get in Touch

Where traditional training falls short.

Mining processing plants depend on complex machinery operating under pressure. Yet most operators only experience real equipment behaviour once they are already on the plant floor. Training is often theoretical, access to equipment is limited, and consistency varies from one shift to the next. The result is slow proficiency, avoidable mistakes, and costly downtime.
  • Operators take too long to reach competence
  • Misjudgements lead to stoppages and production loss
  • Classroom-based training doesn’t translate to real conditions
  • Limited access to machinery for hands-on learning
  • Training quality differs across trainers, shifts, and sites

Reduce operator errors.
Improve readiness.
Protect uptime.

Built for processing plant leaders and training teams who need operators to become competent faster, safer, and more consistently.

Understand complex machinery

High-fidelity simulations show how equipment behaves under load, during faults, and in real operating conditions.

Train safely and consistently

Operators can practice procedures, responses, and scenarios without risking equipment or production.

Reduce downtime and stabilise performance

Better-trained teams make better decisions, leading to fewer unplanned stoppages and more stable operational performance.

Built for real mining challenges

Our simulation solutions are designed around the realities of mining operations, allowing teams to train for complex scenarios, critical procedures, and high-pressure situations before they occur on site.

Operational behaviour training

Help operators understand how machinery and systems behave under normal, abnormal, and high-pressure conditions before they encounter them on the plant floor.

Start-up and shutdown procedures

Guide operators through step-by-step start-up and shutdown sequences with precise interactions and realistic consequences.

Fault and upset condition simulation

Expose teams to surges, blockages, overloads, and trips in a safe, repeatable environment.

Circuit-level visualisation

Show how equipment interacts across the plant, supporting a deeper understanding of the overall process.

Maintenance scenario training

Prepare technicians for shutdown tasks, inspections, and equipment interventions without taking assets offline.

Control room familiarisation

Introduce new operators to instrumentation, process control logic, and decision-making under pressure.

Engineered for high-risk, high-complexity environments.

Our simulation pipeline is designed around the realities of mining processing operations, including accurate equipment behaviour, reliable deployment, and integration with existing training workflows.

Behaviour is modelled using your plant data, SOPs, and fault histories, so scenarios reflect how your equipment actually runs.
Designed to slot into your current training and development workflow, not replace it.

Map your plant

Convert CAD models, scans, or existing visualisations into spatially accurate 3D environments.

Model equipment behaviour

Simulate real operating conditions, from normal loads to abnormal states and fault responses.

Build operator training scenarios

Create procedural, operational, and situational modules tailored to your plant’s requirements.

Deploy anywhere

VR, desktop, or immersive screens. Online, onsite, or fully offline for low-connectivity environments.

Trusted across challenging
mining environments.

We work with mining operators, engineering partners, and processing specialists to deliver simulation training aligned to real operational conditions. See how high-fidelity simulation can be applied to your processing plant, workflows, and training needs.
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Case study

Advancing mining safety through simulation training

Explore how Nexr and Mine Safe worked together to set new standards in mining safety.

Designed for mining operations

Offline-ready architecture for remote operations
High-fidelity simulation grounded in real plant behaviour
Realistic scenarios built from actual operating conditions and fault histories
Multi-platform deployment across VR, desktop, and immersive screens
Integration with existing training and development programmes
Accurate modelling of equipment interactions
Assessment, tracking, and training analytics to support performance insight

Designed for mining. Applied across other industries.

While mining is our core focus, the same simulation-led approach is also applied in other sectors facing complex training, decision-making, and operational challenges - wherever clarity, capability, and confidence matter.

Retail

Experiences that build clarity and engagement in fast-moving customer and team environments.

Financial Services

Tools that strengthen confidence and support better decision-making in complex, high-stakes situations.

Education

Approaches that make learning more engaging, intuitive, and easier to apply in real-world contexts.

Healthcare

Solutions that strengthen understanding, preparedness, and performance in sensitive, real-world contexts.

A more capable, confident, and consistent workforce.

Simulation training gives operators the clarity to understand complex equipment before working with it in real conditions. The result is safer work, fewer errors, and more stable operations. Nexr helps mining teams build the confidence and capability to perform consistently from the outset.